Heavy Duty Customized Large Diameter Carbon Alloy Steel High Precision Double Helical Gear Ring
Product Details
| Customization: | Available |
|---|---|
| Processing Object: | Metal |
| Molding Style: | Forging |
Diamond Member Since 2007
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Year of Establishment
1999-05-14
Number of Employees
90
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Basic Info.
- Model NO.
- Gear Ring
- Application
- Heavy Industry Machine
- Material
- Steel
- Heat Treatment
- Normalizing Quenching Tempering Carburizing Ni
- Standard
- ASTM
- Certification
- ISO 9001:2008
- Name
- Gear Ring
- OEM
- Acceptable
- Transport Package
- Standard Export Package or as Per Your Requirement
- Specification
- Customized
- Trademark
- SYI or OEM
- Origin
- China
- Production Capacity
- 300 PCS Per Month
Product Description
Heavy Industry Parts Hot Forging Steel Gear Shaft
Description
|
Product Name
|
Gear Ring
|
|
OEM
|
Acceptable
|
|
Materials
|
35/1035 45/AISI1045 etc.Carbon Steel
20Cr,40Cr,35CrMo,42CrMo,34CrNi3Mo,37SiMn2MoV,20CrMnTi etc.Alloy Steel |
|
Max.Size
|
Diameter≤φ10000mm
|
|
Manufacturing Process
|
Electroslag Remelting Hot Forging Turning Gear hobbing Gear milling Grinding
|
|
Heat Treatment
|
Normalizing Quenching Tempering Annealing Carburizing Nitriding Induction hardening
|
|
Test Item And Method
|
Chemical composition: Spectrum Analysis
Hardness:HRC/HV Internal defects: ultrasonic flaw detector Surface defect detection: Magnetic powder detector Radial run-out: gear radial runout tester Base tangent length: Gear tooth micrometer Tooth thickness detection: Tooth thickness vernier caliper Round rod span detection: Gear span bar distance measuring instrument |
|
Application
|
Gear Reducer Heavy Industry
|
|
Package
|
Plywood case
|
|
Payment Term
|
T/T, L/C
|
OEM/ODM Request Is Very Welcome!
Production Process
We can produce various specifications of gear, meanwhile, we can also provide gear blanks.
We have a full set of production processes and testing instruments for forging, heat treatment and machining.
We have 5 medium frequency furnaces and 5 electric slag heavy furnaces, which can produce 1 ton-18 tons of various types of alloy steel, with an annual capacity of 10,000 tons. The main characteristics of electroslag remelting are that it can flexibly produce various types of special steel in size and batch, with pure composition, uniform and dense crystal organization.
Natural gas digital display computer temperature control heating furnace can accurately control the heating temperature of raw materials.
800T fast forging machine can quickly forge products, 3150T and 5000T oil press can forge heavy-duty axle products. They can guarantee the forging ratio required by the product, and ensure a good metallographic structure.
More than 20 digital display resistance furnace can be ignition, quenching and tempering products, at the same time, there are induction quenching and carburization process, so as to ensure the mechanical performance requirements of the gear.
Inspection
SYI regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microstructure, hardness tester and etc, SYI is able to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and liquid Penetrant Examination.
SYI regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microstructure, hardness tester and etc, SYI is able to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and liquid Penetrant Examination.
About Us
SYI provides OEM Casting & Forging services based on your drawings , samples , or just an idea ! After technical analysis and individual QCP for each project , the most suitable manufacture process will be recommended.
SYI starts our business since 1990 ' s of machined and un-machined in a variety of industry . We have over 100,000 products till now with the support of a specialized team including 50 engineers , inspectors and customer services .
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