Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll
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- 20 yrs
Contact Supplier
Product Highlights
- Customization Acceptable: OEM and ODM services are welcome based on customer drawings, samples, or ideas.
- High Capacity Production: Annual capacity of 10,000 tons with 5 medium frequency and 5 electric slag furnaces.
- Advanced Manufacturing Process: Utilizes electroslag remelting, hot forging, turning, and grinding for precision.
- Comprehensive Heat Treatment: Offers normalizing, quenching, tempering, annealing, carburizing, and nitriding.
- Strict Quality Control: Includes raw material, process, and pre-shipment inspections with advanced equipment.
- Wide Material Selection: Supports 42CrMo, 56CRNiMoV7, 60CrMoV, 70Cr3NiMo, and other alloy steels.
- Large Size Capability: Max diameter up to 1200mm and length up to 10000mm for heavy-duty applications.
- ISO 9001:2008 Certified: Manufacturing process adheres to international quality management standards.
Product Attributes
- Customization
- Available
- Processing Object
- Metal
- Molding Style
- Forging
- Model NO.
- Mill Roll
- Application
- Heavy Industry Machine
- Material
- Steel
- Heat Treatment
- Normalizing Quenching Tempering Carburizing Ni
- Standard
- ASTM
- Certification
- ISO 9001:2008
- Name
- Mill Roll
- OEM
- Acceptable
- Transport Package
- Standard Export Package or as Per Your Requirement
- Specification
- Customized
- Trademark
- SYI or OEM
- Origin
- China
- Production Capacity
- 500 Tons Per Month
Product Images of Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll
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Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll -
Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll -
Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll -
Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll -
Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll -
Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll -
Customization Heavy Industry Parts Electroslag Remelting Hot Forging Alloy Steel Mill Roll
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Product Description
Heavy Industry Parts Hot Forging Mill Roll
Description
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Product name
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Mill roll support roller, middle roller, working roller, and straightening roller
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OEM
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Acceptable
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Materials
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42CrMo 56CRNiMoV7 60CrMoV 60CrMnMo 70Cr3NiMo 86CrMoV7 90Cr3Mo MC3 5H12 Alloy Steel, etc.
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Max. Size
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Diameter≤φ1200mm,Length≤10000mm
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Manufacturing
Process |
Electroslag Remelting,Hot Forging,Turning,Grinding
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Heat Treatment
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Normalizing,Quenching,Tempering,Annealing,Carburizing,Nitriding
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Test item and method
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Chemical composition: Spectrum Analysis;
Hardness:HRC/HV Internal defects: ultrasonic flaw detector Surface defect detection: Magnetic powder detector |
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Application
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Heavy Industry Machine
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OEM/ODM Request Is Very Welcome!
Our Mill Roll is mainly used for cold roll mills, including supporting roll, middle roll, working roll and straightening roll.
We have 5 medium frequency furnaces and 5 electric slag heavy furnaces, which can produce 1 ton-18 tons of various types of alloy steel, with an annual capacity of 10,000 tons. The main characteristics of electroslag remelting are that it can flexibly produce various types of special steel in size and batch, with pure composition, uniform and dense crystal organization.
Natural gas digital display computer temperature control heating furnace can accurately control the heating temperature of raw materials.
800T fast forging machine can quickly forge products, 3150T and 5000T oil press can forge heavy-duty axle products. They can guarantee the forging ratio required by the product, and ensure a good gold product organization.
More than 20 digital display resistance furnace can anneal, quench andtemper , so as to ensure the mechanical properties of the product.
We adopt large lathes and grinders to ensure the size accuracy and roughness of the rolls
Production Process
Inspection
SYI regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microstructure, hardness tester and etc, SYI is able to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and Penetrating
SYI regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microstructure, hardness tester and etc, SYI is able to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and Penetrating
About Us
SYI provides OEM Casting & Forging services based on your drawings , samples , or just an idea ! After technical analysis and individual QCP for each project , the most suitable manufacture process will be recommended.
SYI starts our business since 1990 ' s of machined and un-machined in a variety of industry . We have over 100,000 products till now with the support of a specialized team including 50 engineers , inspectors and customer services .
Cooperative Brand
About the Supplier
This supplier has been audited by BV. Verify the report on the official BV website with ID "MIC-ASR2291374". Items marked "
" are certified.
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Company Profile
Founded in 1988, SYI Group Companies have served the society for over 30 years with best Municipal, Pipeline and Machinery Products & Services, including Pipes, Fittings, Universal Couplings, Flanged Adaptors, Dismantling Joints, Valves, Fire Hydrants, Manhole Covers, Gully Gratings, Surface Boxes, Manhole Steps, Tree Gratings, Bollards, Flanges, Lifting Anchors and other OEM Castings and Forgings.
At Shanxi base, we have over 500, 000 square meters of workshop, warehousing and production facilities. We have automatic moulding machine lines, CNC machining center, professional laboratory, in-house pattern & tooling shops and most important - a group of highly experienced and technically qualified staff.
SYI regards quality as an essential and integral part of our business success. Until now, we are ISO9001: 2015 TUV, BSI Kitemarked, SGS, BV, FM certified, and WRAS listed, and approved by different countries and authorities. Manufacturing "SYI" Brand products has evolved as a mark of quality!
About Our Factory & Business Background
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Business Type
- Manufacturer/Factory & Trading Company
- Address
- Motianshi, No. 51, Binhe West Road, Taiyuan, Shanxi, China
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Plant Area
- 67275.83 square meters
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Number of Employees
- 90
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Registered Capital
- 3,000,000 RMB
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Terms of Payment
- LC, T/T, D/P, PayPal, Western Union, Small-amount payment
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International Commercial Terms(Incoterms)
- FOB, CIF, CFR
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Average Lead Time
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Peak Season Lead Time: one month
Off Season Lead Time: one month -
Nearest Port
- Tianjin Port
Our Production Capability & Technical Expertise
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Main Products
- manhole cover, grating, ductile iron pipe fitting, adapter and coupling, valve, oem casting parts, oem forging parts, oem machining parts
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Production Machines
- Shot blasting machine, Mold sand casting line, Plasma cutting machine, Core machine, Strength testing machine
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ODM Service Available
- Yes
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OEM Service Available
- Yes
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R&D Engineers
- 11 people
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Own Brand
- Yes
Our Industry Experience & Global Business Record
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Year of Establishment
- 1999-05-14
- Export Year
- 2015-03-19
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Main Markets
- North America, South America, Europe, Southeast Asia/ Mideast, Africa, Australia
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Number of Foreign Trading Staff
- 12
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Overseas Agent/Branch
- No
Our Certifications, Standards & Industry Recognition
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Product Certification
- CE
FAQ
- Do you accept OEM and ODM orders?
- Yes, OEM and ODM requests are very welcome. We provide services based on your drawings, samples, or ideas.
- What materials are available for the mill rolls?
- We offer various materials including 42CrMo, 56CRNiMoV7, 60CrMoV, 60CrMnMo, 70Cr3NiMo, 86CrMoV7, 90Cr3Mo, MC3, 5H12, and other alloy steels.
- What is the maximum size you can produce?
- The maximum size is a diameter of up to 1200mm and a length of up to 10000mm.
- What heat treatment processes do you provide?
- We provide normalizing, quenching, tempering, annealing, carburizing, and nitriding to ensure optimal mechanical properties.
- How do you ensure product quality?
- We conduct raw material, process, and pre-shipment inspections using spectrometers, CMM, tensile testers, and ultrasonic testing.
- What is your annual production capacity?
- We have an annual capacity of 10,000 tons, utilizing 5 medium frequency furnaces and 5 electric slag heavy furnaces.
- What are the payment terms?
- We accept LC, T/T, D/P, PayPal, Western Union, and small-amount payments.
- What is the lead time for production?
- The average lead time is one month for both peak and off-peak seasons.
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Product Groups
- 01.Ductile Iron Pipe
- 02.Ductile Iron Pipe Fittings
- 03.Valves & Fire Hydrants
- 04.Flange Adapter & Couplings
- 05.Flanges & Steel Pipe Fittings
- 06.Manhole Cover Series
- 07.Outdoor Series
- 08.Agricultural Machinery Parts
- 09.Heavy Industry Parts
- 10.Engineering Machinery Parts
- 11.Fire Hydrant Parts
- 12.Valve Casting Parts
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