Customized Carbon Steel Forging Transmission Large Double Helical Gear Shaft

• Processing Object: Metal
• Molding Style: Forging
• Application: Heavy Industry Machine
• Material: Steel
• Heat Treatment: Normalizing Quenching Tempering Carburizing Ni
• Standard: ASTM
• Model NO.: Gear Shaft
• Certification: ISO 9001:2008
• Name: Custom Gear Shaft
• OEM: Acceptable
• Transport Package: Standard Export Package or as Per Your Requirement
• Specification: Customized
• Trademark: SYI or OEM
• Origin: China
• Production Capacity: 500 Tons Per Month

Product Description

Heavy Industry Parts Hot Forging Steel Gear Shaft

Description

Product Name	Gear Shaft
OEM	Acceptable
Materials	45/AISI1045 etc.Carbon Steel 20Cr,40Cr,40MnB,35SiMn,20CrMnTi,30CrMnSi,20Cr2Ni4 etc.Alloy Steel
Max.Size	Diameter≤φ1600m length≤10000mm
Manufacturing Process	Electroslag Remelting , Hot Forging , Turning , Gear hobbing , Gear milling , Grinding
Heat Treatment	Normalizing , Quenching , Tempering , Annealing , Carburizing , Nitriding Induction hardening
Test Item And Method	Chemical composition : Spectrum Analysis Hardness : HRC/HV Internal defects: ultrasonic flaw detector Surface defect detection: Magnetic powder detector Radial run-out: gear radial runout tester Base tangent length: Gear tooth micrometer Tooth thickness detection: Tooth thickness vernier caliper Round rod span detection: Gear span bar distance measuring instrument
Application	Gear Reducer Heavy Industry

OEM/ODM Request Is Very Welcome!

Production Process

We can produce various specifications of gear, meanwhile, we can also provide gear blanks.
We have a full set of production processes and testing instruments for forging, heat treatment and machining.
We have 5 medium frequency furnaces and 5 electric slag heavy furnaces, which can produce 1 ton-18 tons of various types of alloy steel, with an annual capacity of 10,000 tons. The main characteristics of electroslag remelting are that it can flexibly produce various types of special steel in size and batch, with pure composition, uniform and dense crystal organization.
Natural gas digital display computer temperature control heating furnace can accurately control the heating temperature of raw materials.
800T fast forging machine can quickly forge products, 3150T and 5000T oil press can forge heavy-duty axle products. They can guarantee the forging ratio required by the product, and ensure a good metallographic structure.

Inspection
SYI regards Quality as the essential part of our business success. Based on your requirements, we have raw material in-coming inspection, process control and pre-shipment inspection. With advanced test equipments such as spectrometer, CMM, tensile strength tester, microscope, hardness tester, etc, SYI is able to apply sufficient chemical and physical inspection. According to your request, we are also capable to do X-Ray, Magnetic Testing, Ultrasonic Testing and liquid Penetrant Examination.

Package

Company

About Us

SYI provides OEM Casting & Forging services based on your drawings , samples , or just an idea ! After technical analysis and individual QCP for each project , the most suitable manufacture process will be recommended.

SYI starts our business since 1990 ' s of machined and un-machined in a variety of industry . We have over 100,000 products till now with the support of a specialized team including 50 engineers , inspectors and customer services .

Cooperative Brand